How To: Changing Clutch Weights

<body topmargin=0 leftmargin=0 marginheight=0 marginwidth=0> <table cellpadding=0 cellspacing=0 border=0 height="100%"><tr> <td valign="top" colspan=2 height=80 BGCOLOR="#333333" TEXT="#F7F7FF" bgproperties="fixed" background="184dcde1ddualp.png"> <div> How To:  Changing Clutch Weights       <FONT SIZE="3" COLOR="#CCCC99" FACE="Times New Roman" ><A HREF="index.htm" TARGET="_top" TITLE="Kawasaki KFX 700 VForce Page"><U>home</U></A></FONT></div> <div> </div> </td> </tr><tr> <td valign="top" width=23.75% BGCOLOR="#333333" TEXT="#F7F7FF" background="184dedc2ddualp.png"> <bR> <div> <A HREF="faq.htm" TARGET="_top" TITLE="VForce FAQ"><U><B><IMG SRC="18ddc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="tips.htm" TARGET="_top" TITLE="General VForce Tips"><U><B><IMG SRC="18edc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="performance.htm" TARGET="_top" 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VSPACE="0"></B></U></A></div> <div> <A HREF="degreekey.htm" TARGET="_top" TITLE="How To: Install Degree Key"><U><B><IMG SRC="1a2dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="valves.htm" TARGET="_top" TITLE="How to: Adjust Valves"><U><B><IMG SRC="1a8dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="seatcover.htm" TARGET="_top" TITLE="How To: Install Seat Cover"><U><B><IMG SRC="1a9dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="wheelbearings.htm" TARGET="_top" TITLE="How To: Install Wheel Bearings"><U><B><IMG SRC="1eedc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="synchronize.htm" TARGET="_top" TITLE="How To: Synchronize Carburetors"><U><B><IMG SRC="1aadc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="swingarm.htm" TARGET="_top" TITLE="How To: Install Swingarm Bearings"><U><B><IMG SRC="1b1dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="repack.htm" TARGET="_top" TITLE="How To: Repack Exhaust"><U><B><U><IMG SRC="225dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></B></U></A></div> <div> <A HREF="choke.htm" TARGET="_top" TITLE="How To: Fix Sticking Choke"><U><B><IMG SRC="286dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> </td> <td valign="top" height=400 BGCOLOR="#FFFFFF" TEXT="#080000" background="18564643.png"> <div> <I><B>Remove the clutch cover</B></I><FONT SIZE="2" COLOR="#000000" FACE="Arial" > </FONT></div> <div> <IMG SRC="27e80e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <I><B>All bolts are 10 MM</B></I></div> <div> <TABLE BORDER="0" CELLPADDING="1" CELLSPACING="1" WIDTH="590" BORDERCOLORLIGHT="#C0C0C0" BORDERCOLORDARK="#808080" FRAME="VOID" RULES="NONE" HSPACE="0" VSPACE="0" > <tR> <tD VALIGN=CENTER HEIGHT= 7466 ><NOBR><bR> <div> <I><B>Remove the bolts from the cover</B></I><FONT SIZE="4" COLOR="#000000" FACE="Arial" ><I><B> </B></I></FONT></div> <div> <IMG SRC="27d80e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <I><B>Bolts are again 10MM</B></I></div> <bR> <bR> <bR> <div> <I><B>Remove the center bolt - Threads are LEFT HAND</B></I><FONT SIZE="4" COLOR="#000000" FACE="Arial" ><I><B> </B></I></FONT></div> <div> <IMG SRC="27c80e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <I><B>Use an air gun if you have one</B></I></div> <bR> <bR> <bR> <div> <I><B>Pull the spring cover and spring off</B></I><FONT SIZE="2" COLOR="#000000" FACE="Arial" > </FONT></div> <div> <IMG SRC="04c80e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <bR> <div> <I><B>Thread the clutch puller into the clutch.</B></I></div> <div> <IMG SRC="28080e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <div> <I><B>Tighten the puller until the primary pulley pops off.</B></I></div> <div> <I><B><IMG SRC="28180e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <bR> <div> <I><B>Remove the primary clutch and the belt.</B></I></div> <div> <I><B><IMG SRC="28280e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <div> <I><B>Put the primary back on to work on it</B></I></div> <bR> <div> <I><B>Hold one of the nuts with a wrench</B></I><FONT SIZE="2" COLOR="#000000" FACE="Arial" > </FONT></div> <div> <IMG SRC="05580e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <I><B>Pull the nut on the other side off</B></I></div> <bR> <div> <I><B>Pull the pin all the way out</B></I><FONT SIZE="2" COLOR="#000000" FACE="Arial" > </FONT></div> <div> <IMG SRC="05680e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <I><B>Use a small punch to drive it out if you need to</B></I></div> <div> <TABLE BORDER="0" CELLPADDING="1" CELLSPACING="1" WIDTH="747" BORDERCOLORLIGHT="#C0C0C0" BORDERCOLORDARK="#808080" FRAME="VOID" RULES="NONE" HSPACE="0" VSPACE="0" > <tR> <tD VALIGN=CENTER HEIGHT= 2802 ><NOBR><bR> <bR> <div> <I><B>Fish the weight out with a small set of pliers</B></I><FONT SIZE="2" COLOR="#000000" FACE="Arial" > </FONT></div> <div> <IMG SRC="05780e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <div> <I><B>Hold the new weight with a small set of pliers</B></I><FONT SIZE="2" COLOR="#000000" FACE="Arial" > </FONT></div> <div> <IMG SRC="05880e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <I><B>Work the pin through the hole in the weight</B></I></div> <bR> <div> <I><B>Slide the clutch off and install the belt.</B></I></div> <div> <I><B><IMG SRC="28380e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <div> <TABLE BORDER="0" CELLPADDING="1" CELLSPACING="1" WIDTH="594" BORDERCOLORLIGHT="#C0C0C0" BORDERCOLORDARK="#808080" FRAME="VOID" RULES="NONE" HSPACE="0" VSPACE="0" > <tR> <tD VALIGN=CENTER HEIGHT= 1051 ><NOBR><div> <I><B>Slide the primary back on.</B></I></div> <bR> <div> <I><B>Put your clutch spring in</B></I><FONT SIZE="2" COLOR="#000000" FACE="Arial" > </FONT></div> <div> <IMG SRC="01980e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <I><B>Now is a good time to put on a Dalton Overdrive Cover</B></I></div> <bR> <bR> <bR> <bR> <bR> <div> <A HREF="dalton.htm" TARGET="_top" TITLE="Dalton Clutch Parts "><U><B><IMG SRC="1d996640.gif" border=0 width="150" height="100" ALIGN="BOTTOM" HSPACE="0" 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