How To: Repack Exhaust

<body topmargin=0 leftmargin=0 marginheight=0 marginwidth=0> <table cellpadding=0 cellspacing=0 border=0><tr> <td valign="top" colspan=2 height=50 BGCOLOR="#333333" TEXT="#F7F7FF" bgproperties="fixed" background="184dcde1ddualp.png"> <div> How To:  Repack Exhaust            <FONT SIZE="3" COLOR="#CCCC99" FACE="Times New Roman" ><A HREF="index.htm" TARGET="_top" TITLE="Kawasaki KFX 700 VForce Page"><U>home</U></A></FONT></div> <div> </div> </td> </tr><tr> <td valign="top" width=23.75% BGCOLOR="#333333" TEXT="#F7F7FF" background="184dedc2ddualp.png"> <bR> <div> <A HREF="faq.htm" TARGET="_top" TITLE="VForce FAQ"><U><B><IMG SRC="18ddc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="tips.htm" TARGET="_top" TITLE="General VForce Tips"><U><B><IMG SRC="18edc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="performance.htm" TARGET="_top" TITLE="Performance 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ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="puller.htm" TARGET="_top" TITLE="Flywheel Puller"><U><B><IMG SRC="260dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="graphics.htm" TARGET="_top" TITLE="White Brothers Graphics Kit"><U><B><IMG SRC="200dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="decals.htm" TARGET="_top" TITLE="VForce Decals"><U><B><IMG SRC="252dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="coolers.htm" TARGET="_top" TITLE="20Fin Inline Coolers"><U><B><IMG SRC="201dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <bR> <div> <B>How To:</B></div> <div> <A HREF="cams.htm" TARGET="_top" TITLE="How To: Install Cams"><U><B><IMG SRC="244dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" 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VSPACE="0"></B></U></A></div> <div> <A HREF="degreekey.htm" TARGET="_top" TITLE="How To: Install Degree Key"><U><B><IMG SRC="1a2dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="valves.htm" TARGET="_top" TITLE="How to: Adjust Valves"><U><B><IMG SRC="1a8dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="seatcover.htm" TARGET="_top" TITLE="How To: Install Seat Cover"><U><B><IMG SRC="1a9dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="wheelbearings.htm" TARGET="_top" TITLE="How To: Install Wheel Bearings"><U><B><IMG SRC="1eedc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="synchronize.htm" TARGET="_top" TITLE="How To: Synchronize Carburetors"><U><B><IMG SRC="1aadc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="swingarm.htm" TARGET="_top" TITLE="How To: Install Swingarm Bearings"><U><B><IMG SRC="1b1dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="repack.htm" TARGET="_top" TITLE="How To: Repack Exhaust"><U><B><U><IMG SRC="225dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></B></U></A></div> <div> <A HREF="choke.htm" TARGET="_top" TITLE="How To: Fix Sticking Choke"><U><B><IMG SRC="286dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> </td> <td valign="top" height=430 BGCOLOR="#FFFFFF" TEXT="#080000" background="18564643.png"> <bR> <bR> <div> <B>Remove all bolts holding the endcaps on.  </B></div> <div> <IMG SRC="21f80e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <bR> <div> <B>Pull the core out of the muffler</B></div> <div> <IMG SRC="22080e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <bR> <div> <B>Remove the old packing and clean the holes of the cores</B></div> <div> <IMG SRC="22180e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <bR> <div> <B>Measure and cut the new packing</B></div> <div> <IMG SRC="22280e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <bR> <div> <B>Wrap the packing around the core and trim to fit</B></div> <div> <IMG SRC="22380e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <bR> <bR> <bR> <div> <B>Fasten the packing with wire.  Wrap the wire around the core in an X-shape.</B></div> <div> <IMG SRC="22480e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></div> <div> <B>Reinstall the cores and tighten the retaining bolts.</B></div> <bR> <bR> <bR> <bR> <bR> <bR> <div> <A HREF="dalton.htm" TARGET="_top" TITLE="Dalton Clutch 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