How To: Fix Sticking Choke

<body topmargin=0 leftmargin=0 marginheight=0 marginwidth=0> <table cellpadding=0 cellspacing=0 border=0 height="100%"><tr> <td valign="top" colspan=2 height=90 BGCOLOR="#333333" TEXT="#F7F7FF" bgproperties="fixed" background="184dcde1ddualp.png"> <div> How To:  Fix Sticking Choke          <FONT SIZE="3" COLOR="#CCCC99" FACE="Times New Roman" ><A HREF="index.htm" TARGET="_top" TITLE="Kawasaki KFX 700 VForce Page"><U>home</U></A></FONT></div> <div> </div> </td> </tr><tr> <td valign="top" width=23.75% BGCOLOR="#333333" TEXT="#F7F7FF" background="184dedc2ddualp.png"> <bR> <div> <A HREF="faq.htm" TARGET="_top" TITLE="VForce FAQ"><U><B><IMG SRC="18ddc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="tips.htm" TARGET="_top" TITLE="General VForce Tips"><U><B><IMG SRC="18edc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="performance.htm" TARGET="_top" 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"><U><B><IMG SRC="1d7dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="polaris.htm" TARGET="_top" TITLE="Dalton Parts Other Brands"><U><B><IMG SRC="2b4dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="white.htm" TARGET="_top" TITLE="Polaris White Spring"><U><B><IMG SRC="2afdc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="ultimax.htm" TARGET="_top" TITLE="Ultimax Belts"><U><B><IMG SRC="261dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="cleaner.htm" TARGET="_top" TITLE="Clutch Cleaner"><U><B><IMG SRC="262dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="purchasekey.htm" TARGET="_top" TITLE="Timing Advance Key"><U><B><IMG SRC="25ddc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="puller.htm" TARGET="_top" TITLE="Flywheel Puller"><U><B><IMG SRC="260dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="graphics.htm" TARGET="_top" TITLE="White Brothers Graphics Kit"><U><B><IMG SRC="200dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="decals.htm" TARGET="_top" TITLE="VForce Decals"><U><B><IMG SRC="252dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="coolers.htm" TARGET="_top" TITLE="20Fin Inline Coolers"><U><B><IMG SRC="201dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <bR> <div> <B>How To:</B></div> <div> <A HREF="cams.htm" TARGET="_top" TITLE="How To: Install Cams"><U><B><IMG SRC="244dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="beltchange.htm" TARGET="_top" TITLE="How To: Change Belt"><U><B><IMG SRC="287dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="primary.htm" TARGET="_top" TITLE="How To: Changing Primary Spring"><U><B><IMG SRC="19adc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="weights.htm" TARGET="_top" TITLE="How To: Changing Clutch Weights"><U><B><IMG SRC="19fdc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="mains.htm" TARGET="_top" TITLE="How To: Changing Main Jets"><U><B><IMG SRC="1a6dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="needles.htm" TARGET="_top" TITLE="How To: Shim Carb Needle"><U><B><IMG SRC="1a1dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="degreekey.htm" TARGET="_top" TITLE="How To: Install Degree Key"><U><B><IMG SRC="1a2dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="valves.htm" TARGET="_top" TITLE="How to: Adjust Valves"><U><B><IMG SRC="1a8dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="seatcover.htm" TARGET="_top" TITLE="How To: Install Seat Cover"><U><B><IMG SRC="1a9dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="wheelbearings.htm" TARGET="_top" TITLE="How To: Install Wheel Bearings"><U><B><IMG SRC="1eedc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="synchronize.htm" TARGET="_top" TITLE="How To: Synchronize Carburetors"><U><B><IMG SRC="1aadc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="swingarm.htm" TARGET="_top" TITLE="How To: Install Swingarm Bearings"><U><B><IMG SRC="1b1dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> <div> <A HREF="repack.htm" TARGET="_top" TITLE="How To: Repack Exhaust"><U><B><U><IMG SRC="225dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></U></B></U></A></div> <div> <A HREF="choke.htm" TARGET="_top" TITLE="How To: Fix Sticking Choke"><U><B><IMG SRC="286dc120.png" border=0 width="220" height="18" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></U></A></div> </td> <td valign="top" height=390 BGCOLOR="#FFFFFF" TEXT="#080000" background="18564643.png"> <bR> <div> <I><B>Remove the airbox</B></I></div> <div> <I><B><IMG SRC="29e80e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <div> <I><B>Two 10MM bolts on the corners, eight 8MM bolts attached to the carbs</B></I></div> <bR> <div> <I><B>Remove the plastic trim to get acces to the carbs</B></I></div> <div> <I><B><IMG SRC="2a080e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <bR> <bR> <div> <I><B>Loosen the clamps on the carb boots</B></I></div> <div> <I><B><IMG SRC="2a180e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <bR> <div> <I><B>Pull the carbs out of the boots.  Put a clean rag in the intakes to keep dirt out</B></I></div> <div> <I><B><IMG SRC="2a280e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <div> <I><B>Remove the screws that hold the choke assemblies in the carbs</B></I></div> <bR> <div> <I><B>Remove the choke assemblies from the carbs</B></I></div> <div> <I><B><IMG SRC="2a380e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <div> <I><B>(Recommended)  Replace the factory choke spring with a stiffer spring</B></I></div> <bR> <bR> <div> <I><B>Top:  Factory Spring</B></I></div> <div> <I><B><IMG SRC="2a62cce0.jpg" border=0 width="300" height="206" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <div> <I><B>Bottom:  Kawasaki Part#  </B></I><B>92081-1720</B></div> <bR> <bR> <div> <I><B>Clean the inside of the carb</B></I></div> <div> <I><B><IMG SRC="2a880e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <bR> <div> <I><B>Install the new spring and lubricate the plunger with a light coat of grease</B></I></div> <div> <I><B><IMG SRC="2a980e00.jpg" border=0 width="640" height="480" ALIGN="BOTTOM" HSPACE="0" VSPACE="0"></B></I></div> <div> <I><B>Re-install the plungers and screw the brackets back into the carbs.</B></I></div> <div> <I><B>Make sure the boots are tight on the carb bases.</B></I></div> <bR> <bR> <bR> <div> <A HREF="dalton.htm" TARGET="_top" TITLE="Dalton Clutch Parts "><U><B><IMG SRC="1d996640.gif" border=0 width="150" height="100" ALIGN="BOTTOM" 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